The sky is the limit with our cut & sew headwear program.
Together we can create custom hats that are manufactured to fit your unique branding. Bring your completed designs to the table or have our exceptional design team work with you to create the custom hat of your dreams. Start by selecting from our list of completely customizable styles and tell us what inspires you. From there we can begin the fun part…the building process!
-
Select your style
-
Choose the structure
-
Choose the visor shape
-
Pick the fabrics / materials
-
Pick your colors
-
Personalize the labeling
-
Select a closure
-
Choose your add-ons
Select your hat style »
The style of the hat is determined by the number of panels.
5 Panel
6 Panel
7 Panel
Choose the structure & shape »
The structure of the hat determines the flexibility and shape profile.
HI-PRO SHAPE
Retro crown shape with tall front panels and sloped back panels.
FULL-PRO SHAPE
New, slightly taller crown shape.
MID-PRO SHAPE
A standard shape with slightly rounded crown shape.
CASUAL STRUCTURED
Lower profile crown shape with buckram lined front panels.
RELAXED UNSTRUCTURED
Low profile, relaxed crown shape without structure.
Choose the visor shape »
Choose between a rounded or squared bill shape. Then select a curled bill or a flat bill structure.
Square
Round
Flat
Curved
Pick the fabrics / materials »
Our custom hats can be made from many different fabrics and blends. Select the materials that best fit your style and design, or create your own pattern or print.
Cotton Canvas
Strong, rough, tightly woven cotton fabric.
COTTON TWILL
Cotton fabric woven with diagonal parallel ridges.
POLY-TWILL
Polyester fabric woven with diagonal parallel ridges.
NYLON
Tough lightweight synthetic fiber based fabric, durable and flexible.
CORDUROY
Thick cotton fabric with velvety ribs.
FOAM
Soft porous material commonly used for sublimation or heat press.
MELTON WOOL
Fine, soft, curly fabric with a distinct texture, look and feel.
HERRINGBONE
Classic wool patterned fabric. Great for any hat.
ACRYLIC
Synthetic fiber based fabric. Often used for bucket hats.
TRUCKER MESH
Choose between firm or soft mesh as an option for any of the panels.
Pick your colors »
Choose your color(s) for the the crown and the visor.
We have hundreds of options so ask to see our swatch library or provide us Pantone colors.
Pick the type of branding »
Customize your hat with your personal branding or artwork. Choose from any of our standard branding options and get creative with your design.
WOVEN PATCH
EMBROIDERED PATCH
EMBROIDERED FELT PATCH
WOVEN LABEL
Silkscreen
FELT PATCH
2D & 3D EMBROIDERY
LEATHER or Suede PATCH
HEAT PRESS
SUBLIMATION
Choose branding placement »
LS = Left Side
LB = Left Back
CB = Center Back
CF = Center Front
LF = Left Front
LS = Left Side
RS = Right Side
RF = Right Front
CF = Center Front
CB = Center Back
RB = Right Back
RS = Right Side
Select a closure »
Match the style and color to your branding.
Snap Back
Leather Strapback
Cloth Hideaway
Color dyed to match hat color
Velcro w/ Cloth
Color dyed to match hat color
Nylon Strap
Black buckle with any color strap
Choose your add-ons »
We have several add-on options to choose from. Let us know what grabs your eye or let our design team get creative with it.
Inside Woven Label
Inside Seam Tape
Printed panels
CONTRAST STITCHING
Woven Flag Label
color eyelets
VISOR SCREEN print
ACCENT BUTTON
BILL ROPE
Brim binding
Personalize your hat with any of the following custom add-ons. Let us know what grabs your eye or let our design team get creative with it.